HOME / MIXING SOLUTIONS / MIXING PLANTS & SYSTEMS
Mixing Plants & Systems
Valour Pro supplies cost-effective mixing systems, including high-shear mixers, vacuum mixers with high-shear homogenisers, helical ribbon agitators and efficient counter-rotating coaxial mixing systems.
Our mixing systems are fully customisable to each customer’s requirements. Specialist systems can be designed and tested to meet unique process needs or improve existing mixing operations.
Vacuum Mixer
Vacuum mixing systems combine a double-motion coaxial agitator with a high-shear rotor–stator homogeniser in a double-jacketed tank. They support operations including emulsification, homogenisation and sterilisation, with positive-pressure operation where specified.
Independent speed control for each drive allows the process to be adjusted alongside parameters such as temperature, pH, flow and weight.
Helical Ribbon Agitator with Bottom-Mounted Rotor–Stator
This combination of a helical ribbon agitator and high-shear homogeniser is commonly used in the cosmetics industry. The ribbon and scrapers move material axially to improve heat transfer and uniformity in high-viscosity products. The bottom-mounted rotor–stator operates concurrently to reduce particle size and incorporate ingredients.
Counter-Rotating Coaxial Mixing System
Designed for high-viscosity and semi-solid products, this system uses a top-mounted, double-motion counter-rotating agitator, a bottom-mounted high-shear homogeniser and a bottom-mounted disperser disc. The configuration promotes a smooth, homogeneous mixture and efficient incorporation of powders into the liquid phase.
Customised Mixing System
Customised systems can combine two or three agitators, each powered by an independent electric drive at a suitable speed. These configurations support low- and high-viscosity blending, heat transfer, dispersion and dilution of solids, and emulsification.
The required direction of rotation depends on the flow regime: co-rotation supports efficient agitation under laminar conditions, while counter-rotation is used in turbulent mixing regimes.
